Sierra 18-5791
Sierra 18-5791 Product Description
Keep your outboard motor firing on all cylinders with the Sierra 18-5791 Switch Box Assembly. This reliable component is a go-to choice for boaters tackling everything from weekend cruises to serious fishing trips. Designed as a direct-fit replacement, it restores crisp ignition timing and smooth power delivery, banishing those frustrating misfires and hard starts that plague aging engines.
Key Features That Set the Sierra 18-5791 Apart
What makes this switch box stand out in a sea of aftermarket parts? It's built tough with marine-grade materials that shrug off saltwater corrosion, moisture, and vibration. Inside, precision electronics handle high-voltage demands without skipping a beat, ensuring your engine responds instantly to throttle inputs.
- Epoxy-sealed construction: Locks out humidity and contaminants for years of dependable service.
- Optimized timing curves: Matched to factory specs for peak performance across RPM ranges.
- Plug-and-play wiring: Color-coded harnesses eliminate guesswork during swaps.
- Compact footprint: Fits seamlessly in tight engine compartments without modifications.
- Overheat protection: Built-in safeguards prevent damage during prolonged runs.
Perfect Fit for Your Outboard Setup
The Sierra 18-5791 shines as a drop-in replacement for a range of popular outboard models. Boaters with mid-range horsepower engines—think 40 to 140 HP—often reach for this part when OEM units start faltering. It pairs flawlessly with stock coils, stators, and trigger assemblies, maintaining the original electrical balance your motor craves.
Common applications include classic two-stroke powerplants where ignition reliability is non-negotiable. Whether you're repowering a well-loved fishing rig or prepping for offshore adventures, this assembly slots right in, saving you hours of fab work or custom adaptations.
Boost Performance and Reliability On the Water
Swap in the Sierra 18-5791 and feel the difference: quicker starts on cool mornings, stronger mid-range pull for hole shots, and unwavering idle stability. No more pulse-sensing gremlins or intermittent spark that leaves you dead in the water. This switch box delivers consistent energy to your plugs, translating to better fuel atomization and cleaner combustion.
Long-term, it reduces wear on pistons and rings by minimizing weak firings. Pair it with fresh plugs and a clean stator for a revitalized powerband that punches above its weight class. Anglers report landing more fish thanks to the precise trolling speeds it enables, while watersports enthusiasts love the snappy acceleration.
Effortless Installation Tips from Seasoned Mechanics
Most swaps take under an hour with basic tools. Start by killing the battery and draining any lingering voltage. Unbolt the old box, noting connector orientations—snap photos for reference. Clean mounting surfaces thoroughly to ensure a vibration-free seal.
Route the new harness away from hot exhaust paths, securing with zip ties. Double-check grounds for solid contact; a loose one can mimic switch box failure. Fire it up on the hose first: Listen for even firing across cylinders before hitting the water. Pro tip: Apply dielectric grease to pins for extra corrosion resistance in salty environments.
If troubleshooting persists post-install, inspect the trigger pickup for air gaps or stator resistance. This holistic approach catches issues early, extending the life of your entire ignition system.
Why Boaters Trust Sierra for Critical Engine Parts
Sierra earns loyalty through rigorous testing that mirrors real-world abuse—think 100-hour salt spray cycles and thermal shock simulations. Unlike generic imports, each 18-5791 undergoes final assembly checks for output consistency. It's not just a part; it's peace of mind when you're miles from the ramp.
Backed by a network of marine pros who've installed thousands, this switch box assembly bridges the gap between stock reliability and aftermarket value. Upgrade once, and forget about it—focus on the horizon instead.
Frequently Asked Questions
What engines is the Sierra 18-5791 Switch Box Assembly compatible with?
It fits select Johnson and Evinrude outboards from 40 to 140 HP, serving as a reliable replacement for OEM switch boxes in two-stroke models. Always cross-reference with your engine's serial number for exact fitment.
How do I know if my switch box needs replacing?
Look for symptoms like hard starting, intermittent misfires, weak spark across plugs, or erratic timing advance. A multimeter test on output leads can confirm low voltage.
Can I install the Sierra 18-5791 myself?
Yes, it's DIY-friendly for those with basic electrical knowledge. Disconnect power, swap the unit, and test on muffs. No special tools required beyond sockets and a wiring diagram.
Does this switch box improve engine performance?
It restores factory-spec ignition timing and spark energy, often feeling like a performance gain compared to a worn original. Gains shine in responsiveness and starting ease.
How do I maintain the Sierra 18-5791 after installation?
Rinse with fresh water after saltwater use, inspect wiring yearly for frays, and apply dielectric grease to connectors. Avoid high-pressure washes directly on the unit.
Is the Sierra 18-5791 waterproof?
It's epoxy-potted and sealed against splashes and spray, but not submersible. Proper mounting and hose routing keep it dry in normal operation.
What if my engine still misfires after installing?
Check stator, trigger assembly, coils, and grounds. Fuel issues or worn plugs can mimic ignition problems—diagnose systematically.
Save $64 when you buy the Sierra 18-5791 for only $335 from NVN Marine! Same day shipping before 3pm.
Sierra 18-5791 Technical Specifications
| Type: | |
|---|---|
| Vendor: |
Sierra Engine Parts |
| Weight: |
0.71 lb |
Sierra 18-5791 User Reviews
Sierra 18-5791 Shipping & Return
| Shipping Weight: |
0.71 lb |
|---|---|
| Box Sizes: |
1.00 (h) x 6.00 (w) x 9.00 (l) |
| Cubic Feet: |
54.0 |
| Returnable: |
Yes |
For detailed shipping policy please check our Shipping Policy and you can find our Return and Refund Policy here.



